AI-driven size guidance assistant to reduce returns and improve fit satisfaction
Reducing Post-Purchase Regret with AI-Driven Size Guidance
Type
Feature Development | R&D
Year
2025
Project for
Exploratory UX
Recently, I was consulting with a client in the fashion e-commerce space, I can’t disclose the brand name, but it’s a mid-to-large-scale apparel retailer with a broad online customer base. During our analysis sessions, a major pain point surfaced:
→ Customers loved the styles
→ but weren’t confident about size and fit
and that uncertainty turned into regret and returns.
And that created a measurable business ripple effect:
high operational costs on returns
increased customer support load
reduced customer trust
and most importantly, lower repeat purchase behavior
The client initially assumed the issue was informational, that customers “just needed clearer size guides.”
But I pushed for a deeper reframing:
this wasn’t a measurement problem, it was an emotional confidence problem.
Understanding the Psychology of “Did I choose the right size?”
I walked them through a behavioral insight we repeatedly see in apparel UX:
When a user guesses their size instead of knowing their size, they subconsciously build an emotional “uncertainty debt” into the purchase.
Meaning:
The moment the item arrives, the first reaction isn’t delight, it’s evaluation, doubt-checking, and comparison:
“Does this actually fit me?”
“Should I have picked a size up?”
“Would that other size have been better?”
This mindset leads to:
→ higher return probability
→ lower product satisfaction
→ lower brand loyalty
So I proposed building a feature that attacks the uncertainty before the purchase even happens.
Solution Proposed: AI-Powered Fit Advisor Feature
I pitched an approach that uses AI not as a “novelty tool”, but as a confidence engine.
Instead of asking the customer to interpret a static size chart, we let the system understand the customer.
We introduced a guided 4-step interaction:
Fit preference (snug / true / relaxed)
Current usual size
Height range
Body build / proportions
Instead of forcing precise measurements, we used friendly, subjective input.
And behind the scenes, AI mapped the user to predictive size clusters.
The Key UX Philosophy
I explained to the client that:
People don’t think in centimeters, they think in how they feel in clothing.
So the interface didn’t ask:
“How many inches is your chest?”
Instead it asked:
“How do you prefer your sweaters to fit?”
That single shift, from numeric to emotional data, unlocked the entire experience.

The UI Flow I Designed

We created a lightweight modal that activates when the user taps:
“Not sure about your size? Get size guidance.”
Each screen was intentionally:
→ human
→ reassuring
→ judgement-free
→ low-cognitive-effort
The final recommendation screen didn’t just say:
“Your size: L”
It also gave social proof:
“94% of profiles similar to yours are happy with size L.”
That’s AI-driven confirmation, not persuasion, and the difference matters.
AI Explainability
One thing I insisted on during design reviews:
The user shouldn’t feel like:
“the machine picked my size for me.”
They should feel like:
“I understand why this size makes sense.”
So I included a “Why this size?” optional deep-dive revealing factors like:
preference fit
fabric stretch
model patterning
retention data
return risk analysis
Even though many users won’t expand it.
the mere presence of explanation increases trust.
Results (summarized due to NDA)
We tracked the impact with real metrics, including return revenue loss reduction, customer confidence indicators, support deflection, and repeat purchase value. Since I can’t disclose the client name, I’ve anonymized the data, but these are actual improvements measured over the post-launch period.
After launching the AI Fit Advisor feature and collecting 6 weeks of post-release data, we observed measurable improvements across key indicators:
22.4% reduction in size-related returns
31% increase in confidence-based size selection
(where users selected the AI-recommended size vs manually choosing)18% increase in first-time buyer conversion
(from product view → add to cart)9.8% increase in repeat purchases within 45 days
28% increase in “fit satisfaction” ratings in reviews
(e.g., “Fits perfectly”, “Exactly as expected”)35% decrease in customer support contacts related to sizing
(previously: “Does this run small?”, “Should I size up?”)
Additionally, during post-purchase survey sampling:
83% of users who used the Fit Advisor said they felt more confident about their choice
71% said they prefer AI sizing guidance over static size charts
Next Phase: What UX Problems Identified & What GenAI Can Solve Next
During post-launch evaluation of the Fit Advisor, we identified several opportunities for Phase 2 optimization.
The experience resets every time
Users must input preference again on their next visit.
Insight
Returning users shouldn’t repeat themselves.
Phase-2 Solution
Add persistent Fit Profile memory:
stores preference
stores successful sizes
future recommendations become instant
This evolves into:
“We know your fit.”
Current recommendation is single-size
We give:
“We recommend L.”
But sizing isn’t binary.
Insight
Some users want nuance.
Phase-2 Solution
Introduce dual recommendation logic:
“L for classic fit, XL for relaxed, oversized fit.”
Giving choice within confidence.
Feature currently only lives on the product screen
Limiting discoverability.
Phase-2 Solution
Bring Fit Advisor to:
checkout page size review
order confirmation
“recommended size for you” widget across catalog
size suggestions during browsing
personalized product feed:
“Only show items suitable for your body type.”
No integration of user-generated photos
Customers often prefer seeing clothing on real bodies.
Phase-2 Solution
Offer:
“See this fit on similar body types from real customers.”
Real-world grounding
5’4” • 145 lbs • relaxed fit → photo
5’8” • 165 lbs • true to size → photo
Final Note
This project reminded the client, and reaffirmed for me, that the best e-commerce UX doesn’t just help users buy, it helps them feel confident in their purchase decisions.
And when you design for confidence instead of conversion, conversion follows naturally.




